Date of Award

2007

Degree Type

Thesis

Degree Name

Master of Engineering Science

Program

Mechanical and Materials Engineering

Supervisor

Dr. Jeffrey Wood

Second Advisor

Dr. Robert Klassen

Abstract

Flow forming is a process that uses rollers to form material over a rotating mandrel using principles of drawing/extrusion and rolling. The main focus of this thesis is to develop techniques for capturing, and interpreting process information during a flow forming process and determining material response to the process overall. An analytic solution to the instantaneous upper-bound contact area of the forming tool has been developed. Micro-indentation hardness testing has been used to map the strain to the work piece for a series of reduction levels on 1020 steel using both Berkovich and Vickers-type geometries. Variations in the strain field in experimental work pieces are reported for increasing reductions. Implications on process parameters and the stability of the flow forming process are discussed.

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